Potato line front end

Potato Receiving, Destoning and Washing

The first metres of a potato line decide how well the rest of it runs. Bigtem builds the front end as part of the line: even feeding, stone removal, washing and sorting, sized to the same output as the peeler and cutter.

  • Even-feeding hopper and belt so the line sees a steady flow
  • Stone and sand removal before the peeler
  • Drum washing with water re-circulation
  • Inspection, plus an optional optical sorter integrated from a partner manufacturer
Bigtem potato receiving, destoning and washing module
Bigtem potato receiving, destoning and washing module.

Front-end process flow

Potato receiving and washing flowPotatoes are unloaded from trucks or bins, evenly fed, destoned, drum washed, sorted on an inspection conveyor and delivered to the steam peeler.1Truck or binunloading2Even feedinghopper & belt3Destoningstone trap4Drum washingsoil removal5Sortinginspection6To peelersteam peelingPotato receiving and washing flow1Truck or binunloading2Even feedinghopper & belt3Destoningstone trap4Drum washingsoil removal5Sortinginspection6To peelersteam peeling
Bigtem even-feeding hopper with rubber belt conveyor for raw potatoes

Even-feeding hopper & belt conveyor

Takes potatoes from the truck, bin or store and meters them onto the line.

Bigtem pallet box dumper with bin raised and tilted

Pallet box dumper

Lifts and tips bins gently for plants that receive in pallet boxes.

Bigtem stainless steel accumulation and even feeding hopper

Accumulation & even-feeding hopper

Buffers product between receiving and processing so short stops upstream do not starve the peeler.

Part of one line

Bigtem sizes the receiving section to the same output target as the peeler, cutter, blanchers and fryer. That is the main difference between a line and a collection of machines.

See the full French fry line, the potato chips line or the washer range.

Stone removal and washing of raw potatoes
Stone removal and washing of raw potatoes.

Receiving and washing questions

Why does the front end matter so much?

Stones and soil damage peeler vessels, cutter knives and pumps, and uneven feeding makes every downstream machine run below its design output. A steady, clean flow is the basis of line capacity.

Can you feed from bulk storage as well as bins?

Yes. Receiving can start from a truck hopper, a bulk store conveyor or a bin or pallet box dumper, depending on how potatoes arrive at your plant.

Is optical sorting available?

Yes. Bigtem does not build optical sorters; where a line needs one, an optical sorter integrated from a partner manufacturer, selected to fit your line, is placed after washing and before the peeler, and Bigtem integrates it into the line.

Is this only for French fry lines?

No. The same front end is used for chips, fresh-cut, dehydrated potato and root crop lines.

Tell us your crop, capacity and timeline

A Bigtem USA engineer will review your project and follow up with a recommended configuration and a utilities outline.