Potato chips lines

Potato Chips Lines, from Washing to Packing

A Bigtem chips line uses the same receiving, washing and peeling front end as a fry line, then slicing, starch washing, frying, de-oiling, seasoning and packing. From small to very large lines, sized to your plant.

  • Stone trap washing and peeling
  • Inspection and trimming before slicing
  • Continuous or batch frying with oil filtration
  • Seasoning, multihead weighing and box filling
Bigtem potato chips production line with fryer and oil handling
Bigtem potato chips production line.

Chips line process flow

Potato chips line flowEight steps: stone trap washing, peeling, inspection, singulating and slicing, starch washing, frying, de-oiling and seasoning, then weighing and packing.1Washstone trap2Peelabrasive or steam3Inspecttrim4Slicesingulate5Washstarch off6Frycontinuous or batch7De-oil& season8Packweigh & fillPotato chips line flow1Washstone trap2Peelabrasive or steam3Inspecttrim4Slicesingulate5Washstarch off6Frycontinuous or batch7De-oil& season8Packweigh & fill
Drawing of a Bigtem potato chips line from stone trap and peeling to slicing, frying, seasoning and packing
Bigtem chips line drawing: stone trap washing, peeling, inspection, singulating and slicing, blanching, frying, oil removal and filtration, coating, weighing and box filling.

Main machines

Bigtem abrasive roller peeler with peel water filtration system

Peeler

Abrasive roller peeler for light peeling, or a steam peeler for higher throughput.

Details →
Bigtem stationary batch fryer for potato chips

Batch fryer

Stationary batch fryer for kettle-style chips.

Bigtem continuous French fry fryer with oil filtration system

Continuous fryer

Temperature-controlled continuous frying with oil filtration and accumulation.

Shared with the French fry line

Receiving, washing, peeling and inspection are the same modules used on a French fry line, so plants running both products can standardize parts and training.

Build your equipment ROI case with the free ProcessorROI calculator. A free online tool for rough labor, yield, energy and payback estimates you can bring to a capex meeting. Enter your own plant numbers.

Open the ProcessorROI calculator (external site, opens in a new tab) ↗

Frozen French fry production hall with Bigtem conveyors and processing equipment
Potato processing hall with Bigtem equipment.

Chips line questions

Batch or continuous frying?

Continuous fryers suit steady, high-volume production. Batch (kettle-style) fryers give a harder, crunchier chip and suit smaller and premium lines. Bigtem builds both.

Which peeler for chips?

Chip potatoes are usually peeled lightly. Abrasive roller peelers are common on smaller lines; steam peeling is used where peel loss and throughput matter most. See steam vs abrasive.

Can the line also make other snacks?

Yes. The fryer, seasoning and packing sections can be configured for other sliced vegetable snacks and preformed products.

What size of line do you build?

From small to very large chips lines, sized to your plant. Tell us your target output and we configure the line.

Planning a chips line?

Tell us the product, chip style and target output. We send a recommended line layout and utilities outline.