Cutting

Hydrocutter: Water-Knife Cutting for French Fries and Potato Products

Bigtem’s hydro cutting system pumps potatoes through a fixed knife assembly at speed. A dual cutting head switches automatically when a knife is dull or blocked, so the line keeps running.

  • Offset-volute pump for gentle product transport
  • Dual water-knife head with automatic switching
  • Sliver remover and inspection after cutting
  • Strips, wedges and flat cuts
Bigtem hydrocutter water-knife cutting system with pump and feed tank
Bigtem hydro cutting system.

How hydro cutting works

Hydro cutting process flowSix stages: feed tank with potatoes in water, offset-volute pump, acceleration tube, dual auto-switching cutting head, dewatering shaker, then sliver removal and inspection.1Feed tankpotatoes in water2Pumpoffset volute3Accelerationtube4Cutting headdual, auto switch5Dewateringshaker6Sliver removal& inspectionHydro cutting process flow1Feed tankpotatoes in water2Pumpoffset volute3Accelerationtube4Cutting headdual, auto switch5Dewateringshaker6Sliver removal& inspection
Part of the Bigtem French fry line tour; hydro cutting starts at about 1:40. Video has no audio.

In the fry line

The hydrocutter sits between the steam peeler and the blanchers. Starch released during cutting can be recovered from the process water with a decanter.

Specifications are configured to your line throughput and cut sizes. Ask us for the data sheet for your configuration.

Hydro cutting system gallery

Hydrocutter questions

Why cut with water instead of a mechanical cutter?

Potatoes are carried by water through a fixed knife assembly, which gives a clean cut surface with less shattering and keeps product moving in a closed system.

What happens when a knife gets dull or blocked?

The dual cutting head switches to the second knife set automatically, so the line keeps running while the first set is serviced.

Which cuts can it make?

Straight strips in different sizes, wedges and flat cuts, depending on the knife assembly.

Can it be added to an existing line?

Yes. The hydrocutter is sold as a stand-alone module and matched to your peeler, blancher and line throughput.

Can the starch be recovered?

Yes. Starch can be recovered from cutting and blanching water with a decanter as part of the line.

Add water-knife cutting to your line

Tell us your cut sizes, product and throughput. We configure the hydrocutter to your line.